SPECIFICATIONS
*Details in write-up
- Cargo Hatch Side Door
- Cargo Lift Platform
- Hydraulic Power Unit & Controls
PROJECT DETAILS
Supreme Integrated Technology (SIT) recently completed a turnkey solution for a marine vessel, delivering a self-contained, modular side door and cargo lift platform system, a testament to our expertise in integrated hydraulic systems and marine structural solutions.
The project required SIT to design, engineer, and construct a fully modular platform and door system, tailored for direct installation into the vessel by the shipyard. Each system was designed for maximum performance and ease of integration, featuring robust hydraulic actuation, a dedicated local control stand, and precise documentation to ensure seamless interface with the vessel.
Project features:
- Modular Design Expertise: SIT delivered the lift platform, requiring minimal assembly work.
- Comprehensive Engineering Support: From general arrangement drawings and weight/COG data to detailed fabrication and installation diagrams, SIT provided everything needed to support integration and installation.
- Turn-Key system supply: Hydraulic System, Hydraulic Lifting and Locking Actuators, and Structural Components, and Controls ready to be installed into vessel.
- Collaborative Execution: While SIT managed design and construction of the lift platform, we also provided complete design documentation for the side door, empowering the shipyard to integrate into the vessel and install with confidence.
- On-Site Field Service: Installation Supervision, System Start-Up and Commissioning.
This project highlights SIT's ability to deliver reliable, custom-engineered access solutions for marine applications, offering unmatched value through modular construction, hydraulic expertise, and full-spectrum support.
Specs:
Cargo Hatch Side Door
The watertight side door was designed as a drop-in module that easily integrates to the hull of the ship with minimal modification to the ship structure, while fully adhereing to ABS MVR guidelines for side shell doors. The door’s frame doubles as the supporting structure of the lift platform assembly, permitting ease of integration to the vessel.
Equipment:
- (2) Lifting Actuation Cylinder
- Clevis mounted hydraulic cylinder with SS rod and Pin
- Integral Load holding valve and manifold
- (8) Locking System
- Foot-mounted hydraulic cylinder with threaded SS rod.
- Integral Load holding valve and manifold
- Self-contained, modular locking pin housing and cylinder foundation system
Cargo Lift Platform
The custom lift platform features a mechanically coupled 2-stage actuation, allowing it to achieve its target range of 120” with a single 60” actuator stroke. This streamlined design reduced cost, complexity, and maintenance and enhanced overall system reliability and longevity.
Equipment:
- Platform with Handrails
- Coupled Actuation Cylinder and Chain-Pulley System
- Telescopic Mast System
- Self-Contained Ship Integration Structure
Hydraulic Power Unit and Controls
The custom hydraulic control system was designed to ensure reliable, safe, continuous operation. With integrated cooling, filtering, and load-sense control mitigating heat and wear, the unit was designed for the demanding duty cycle required by the application. Electrical interlocking prevents unsafe operation and protects personnel and equipment.
Equipment:
- Hydraulic Power Unit with Integral Reservoir and Pump/Motor Group
- Integral Fluid Cooling and Filtering
- Motor Starter
- 4-Section Proportional directional control valve stack
- Pressure and Flow Control Functionality, and overrunning load control to all Actuators
- PLC Control Station with Safety Interlocks